硅錳爐配方管理與配料控制系統(tǒng)研究.pdf

1、論文題目：硅錳爐配方管理與配料控制系統(tǒng)研究專(zhuān)業(yè)：測(cè)試計(jì)量技術(shù)及儀器研究生：邢樂(lè)（簽名）指導(dǎo)教師：張傳偉（簽名）摘要隨著經(jīng)濟(jì)的發(fā)展，鋼鐵行業(yè)對(duì)硅錳合金需求量也隨之增大，但我國(guó)鐵合金行業(yè)配料系統(tǒng)的自動(dòng)化程度均較低。針對(duì)這種現(xiàn)狀，論文研究一種配方管理和硅錳爐配料控制系統(tǒng)，達(dá)到生產(chǎn)過(guò)程自動(dòng)化、提高配料精度，增強(qiáng)人機(jī)交互能力，減輕工人勞動(dòng)強(qiáng)度的目的。論文先是針對(duì)配方計(jì)算和配料系統(tǒng)發(fā)展趨勢(shì)進(jìn)行論述，分析硅錳合金冶煉生產(chǎn)工藝流程，設(shè)計(jì)配方計(jì)算與配料控

2、制系統(tǒng)的總體方案。根據(jù)硅錳爐配方計(jì)算現(xiàn)狀，結(jié)合硅錳爐配方計(jì)算方法，基于VB設(shè)計(jì)配方管理系統(tǒng)，實(shí)現(xiàn)配方的自動(dòng)計(jì)算及數(shù)據(jù)管理功能。對(duì)配料誤差產(chǎn)生原因進(jìn)行分析，為了提高系統(tǒng)的控制精度，提出模糊PID控制算法，利用MATLAB軟件中的模糊控制工具箱設(shè)計(jì)模糊PID控制器，在Simulink平臺(tái)下搭建仿真系統(tǒng)，驗(yàn)證模糊PID控制的可行性。通過(guò)分析硅錳爐實(shí)際生產(chǎn)中的配料工藝，設(shè)計(jì)硬件系統(tǒng)，采用工控機(jī)和PLC相結(jié)合的總體控制結(jié)構(gòu)，使配料控制系統(tǒng)實(shí)現(xiàn)稱(chēng)量

3、、配料的自動(dòng)化。最后，采用VisualBasic和Access數(shù)據(jù)庫(kù)進(jìn)行配料系統(tǒng)軟件設(shè)計(jì)，實(shí)現(xiàn)配料系統(tǒng)的配方管理、數(shù)據(jù)管理、配料監(jiān)控和數(shù)據(jù)輸出等功能。關(guān)鍵詞：硅錳爐、配方管理、配料控制、VB、模糊PID控制研究類(lèi)型：應(yīng)用研究Subject:DesignoftherecipemanagementbatchingcontrolsystemfSubmergedArcFurnaceSpecialty:MeasurementTechnologyI

4、nstrumentsName:XinggLe(Signature)Instruct:ZhangChuanwei(Signature)ABSTRACTWiththerapiddevelopmentofthenationaleconomydrivingdemfsiliconmanganesealloyincreasesbutourbatchingsystemcantsatisfytheproductionofautomationcontin

5、uous.Soaccdingtocurrentsituationofsiliconmanganesealloythissysteminvolvesasetofsiliconmanganesefurnacerecipemanagementbatchingcontrolsystemindertorealizetheautomationofproductionprocessimprovethebatchingaccuracyenhanceth

6、eabilityofhumancomputerinteraction.Thispaperdiscussesonfmulacalculationbatchingsystemdevelopmenttrendfromtheproductionofsiliconmanganesealloysmeltingprocessisanalyzedonthedesigncalculationfmulaingredientsontheoverallsche

7、meofthecontrolsystem.Thispaperbasedonthestatusquoofsiliconmanganesefurnacecalculationfmulatheprincipleofcombiningsiliconmanganesefurnacecalculationfmulathefmulatocalculatethebasistheexperiencemethodsgivesarecipemanagemen

8、tsystembasedonVBrealizetheautomaticcalculationoffmuladatamanagementcapabilities.ThispaperisanalyzedinviewofthemistakeofingredientsindertoimprovethecontrolprecisionofthesystemproposedfuzzyPIDcontrolalgithmdescribedindetai

9、ltheprinciplesstructureoffuzzyPIDcontroller.InthispaperbyusingfuzzycontroltoolboxofMatLabsoftwaretodesignafuzzyPIDcontrollertheSimulinkplatfmtobuildsimulationsystemverifythefeasibilityofthefuzzyPIDcontrol.Thispaperinview

10、ofthesiliconmanganesefurnaceingredientsinactualproductionprocessdetermineofhardwaresystemcontrolledbyindustrialcomputerPLCcombinationofoverallstructuremakethebatchingcontrolsystemcanrealizetheprocessofweighingingredients

11、accdingtoproductionrequirements.AccdingtotheneedofcontrolsystemofPCsoftwareusingVB6.0Access2003databasetoachievetheingredientrecipemanagementsystemdatamanagement.Keywds:TheSiliconmanganesefurnace，recipemanagementbatching